case study

Revolutionizing Building Construction with 3D Concrete Printing App

The Client

The client heads a construction tech company specializing in 3D concrete printing to deliver eco-friendly housing solutions. By leveraging 3D concrete printing technology, the client company aims to improve construction quality while reducing waste and environmental impact.

Industry

Real Estate

Tech Stack

ASP.NET, C#, 3D Slicer, G-Code Simulator

Country

South Africa

The Challenges

With the growing demand for future-ready, sustainable constructions, the client realized that eco-friendly building methods are of utmost importance in the future. With this in mind, they considered developing a 3D concrete printing software app to take sustainable construction methods to newer levels. Such a software app could help architects optimize resources, time, and cost.

However, developing a 3D concrete printing software app involves precise engineering, and that’s where the client faced hiccups. Without an experienced team of developers, creating a 3D concrete printing software app is challenging. Such software requires teams to apply solid logical reasoning to bring perfection to 3D printing. So, the client urgently needed a proficient team to take the onus.

At this stage, they came across Capital Numbers’ past projects and were impressed with our programming knowledge. They trusted us with their project, which required highly complex coding abilities.

Our greatest challenge was to apply sequential logic to help create unique 3D designs of buildings. But, the work needed a lot more than creating sequential logic. We had to develop code with extremely tight tolerances and high accuracy. It had to be superior-level precision engineering to ensure accuracy in 3D designs.

Plus, we had to ensure the app is a Windows-based solution that runs even in offline environments. This ensures teams can continue 3D design work even from remote construction sites where Internet connectivity is at an all-time low.

Solutions We Offered

We jotted down the above points and began by developing a proof of concept (PoC) to validate the project's technical feasibility. With insights from the PoC, we created a Minimum Viable Product (MVP). We developed the MVP using C# and .NET. Our experts chose these technologies because they help streamline processes for handling 3D slicers and G-code in 3D printing.

Simply put, 3D slicers and G-code help specify how the actual printer in a construction environment should move, layer by layer. The 3D slicer takes CAD files (e.g., DWG or .STEP files) and divides them into individual layers, generating G-code for each step. This G-code then guides the physical 3D printer on moving and depositing concrete, ensuring each layer aligns perfectly with the one below it.

We worked extensively on 3D slicing technology and G-code logic to ensure little room for deviation from the intended designs. We also added custom settings to give users control over nozzle diameter, rotation angles, print speed, material density, and other parameters they’d like to adjust.

In addition, we applied smart logic to streamline several key features in the app. First, we ensured smooth file imports, making it easy for users to upload their CAD files. Second, we worked on validation alerts to notify users if they entered any wrong parameters so they could correct them before 3D printing. Third, we included dynamic text boxes to display relevant information in real-time and image displays to help visualize designs effectively. Fourth, we added features for angle calculations to ensure proper alignment of 3D components. Fifth, we ensured that 3D printing reports were saved in PDFs for future downloads and references.

With clear milestones, we achieved each of the above tasks on time. The combination of 3D slicers, G-code logic, and custom features enabled us to roll out a vivid 3D concrete printing solution that construction teams could readily adopt.

Screenshots

Results

Pushing the boundaries of innovation, Capital Numbers rolled out this revolutionary Windows-based app in just a year, resulting in a groundbreaking solution that redefines the possibilities of 3D concrete printing. Our talented team deserves special recognition for delivering a highly complex app, turning our client’s ambitious concept into a winning reality.

Here’s more on what this app offers:

Result Bullet
Precise Engineering

G-code brings exceptional accuracy in 3D printing with no deviation from the desired outcomes.

Result Bullet
Error Correction

Advanced logic allows for the adjustment of discrepancies during printing, preventing errors.

Result Bullet
Material Optimization

Slicing technology helps optimize material usage, minimizing waste and ecological impact.

Result Bullet
Customizable Print Speed

Customizable print speed helps meet specific project needs within predefined timelines.

Result Bullet
Dynamic Layer Adjustments

Easy adjustments of layer widths and heights ensure every print is detailed to a T.

Result Bullet
Configurable Nozzle Settings

Configuration of the nozzle diameter allows adjusting the thickness of the concrete printed.

Result Bullet
Comprehensive Reports

Detailed reports help mitigate unwanted resource costs and calculations in 3D printing.

Result Bullet
Multi-format Compatibility

Users can easily import various CAD files to execute critical 3D designs.

Result Bullet
Multi-material Compatibility

Users can also print with multiple concrete mixes, allowing for unique constructions.

Result Bullet
Visualization Tools

App visualization features help preview complex geometries before 3D printing.

Result Bullet
Layer-by-layer Construction

Overall, the app helps unlock huge design potential in every layer, which is impossible to achieve with traditional methods.

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    Frequently Asked Questions

    Based on the information provided about Capital Numbers, here arefive frequently asked questions (FAQs) and their answers

    We offer a wide range of services, including:

    • Digital Engineering: Custom software development, enterprise systems, automation tools.
    • Web Development: Dynamic websites, e-commerce platforms, CMS solutions.
    • Mobile App Development: iOS & Android apps, cross-platform solutions, app maintenance.
    • QA (Quality Assurance): Automated and manual testing for error-free software.
    • Cloud Engineering: Cloud migration, cloud infrastructure management.
    • Data Engineering & Analytics: Data integration, data warehousing, data visualization, predictive analytics.
    • AI/ML/GenAI: AI-driven analytics, machine learning solutions, generative AI applications.
    • UI/UX Design: User interface design, prototyping & wireframing.
    • Emerging Tech: AR/VR development, blockchain development.

    We offer two distinct engagement models:

    • Project-Based Development: Tailored solutions for defined goals, ideal for short-term projects.
    • Dedicated Development Teams: Seamless integration, scalable solutions for long-term partnerships.

    We have clients in various countries, including:

    • USA
    • UK
    • Canada
    • Australia
    • Ireland
    • Switzerland
    • Saudi Arabia
    • Indonesia
    • UAE
    • Israel
    • Italy

    We have received numerous awards, including:

    1. Clutch Top 1000 B2B Companies
    2. Financial Times High-Growth Companies
    3. The Economic Times India's Growth Champions
    4. Dun & Bradstreet Leading SMEs of India
    5. Manifest Global Awards
    6. Clutch Global Leaders
    7. Clutch Champion Awards
    8. GoodFirms: Trusted Choice Awards
    9. GoodFirms: Best Company to Work With

    We were founded in 2012.

    We are ISO 9001 and ISO 27001 certified, demonstrating quality and data security standards.

    We create dynamic websites, e-commerce platforms, and manage content with user-friendly solutions.

    We develop iOS & Android apps, cross-platform solutions, and provide ongoing maintenance.

    We offer data integration, warehousing, visualization, and predictive analytics for data-driven decisions.

    We offer AI-driven analytics, machine learning solutions, and generative AI applications for various needs.

    Innovation, quality, client satisfaction, integrity, and teamwork are core values that guide our operations.

    We aim to become a global leader in digital solutions, continuously innovating and empowering businesses with cutting-edge technology.

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